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PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series

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PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series

PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series
PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series

Large Image :  PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series

Product Details:

Place of Origin: Hunan China
Brand Name: SHIELD
Certification: ISO9001:2008
Model Number: PM-2F-D1.0S

Payment & Shipping Terms:

Minimum Order Quantity: 10pcs
Price: Negotiable
Packaging Details: Plastic box packed for each pieces, carton boxes outside
Delivery Time: 5-35 workdays after received the payment
Payment Terms: L/C D/A D/P T/T
Supply Ability: 500,000 per month
Detailed Product Description
Product Name: High-performance General Milling PM Series Material: WC: 0.6μm Grain Size 12.0% Co
Type: 2-flute Flattened End Mills With Straight Shank Diameter: 1-20mm
Overlength: 50-100mm Flute: 2-flute
Coating: NaNo AlTiN HRC: 40/50/55
Suitable For: Carbon Steel, Alloy Steel, Hardened Steel, Stainless Steel , Cast Iron, Nodular Cast Iron, Titanium Alloy, Heat Resistant Alloy Application: Wide Application
High Light:

flat bottom end mill

,

carbide insert end mill

 

2-Flute  flattened end mills with straight shank

 

 

High-performance general milling PM series

 

PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series 0

 

 

 

Type Basic dimension(mm) Number of teeth Z Geometry
  D d H L    
PM-2F-D1.0S  1.0 4 3 50 2 Picture 1
PM-2F-D1.5S 1.5 4 4 50 2 Picture 1
PM-2F-D2.0S 2.0 4 6 50 2 Picture 1
PM-2F-D2.5S 2.5 4 8 50 2 Picture 1
PM-2F-D3.0S 3.0 4 8 50 2 Picture 1
PM-2F-D4.0S 4.0 4 11 50 2 Pitcure 2
PM-2F-D1.0 1.0 6 3 50 2 Picture 1
PM-2F-D1.5 1.5 6 4 50 2 Picture 1
PM-2F-D2.0 2.0 6 6 50 2 Picture 1
PM-2F-D2.5 2.5 6 8 50 2 Picture 1
PM-2F-D3.0 3.0 6 8 50 2 Picture 1
PM-2F-D3.5 3.5 6 10 50 2 Picture 1
PM-2F-D4.0 4.0 6 11 50 2 Picture 1
PM-2F-D4.5 4.5 6 11 50 2 Picture 1
PM-2F-D5.0 5.0 6 13 50 2 Picture 1
PM-2F-D5.5 5.5 6 16 50 2 Picture 1
PM-2F-D6.0 6.0 6 16 50 2 Picture 2
PM-2F-D7.0 7.0 8 20 60 2 Picture 1
PM-2F-D8.0 8.0 8 20 60 2 Picture 2
PM-2F-D9.0 9.0 10 22 75 2 Picture 1
PM-2F-D10.0 10.0 10 25 75 2 Picture 2
PM-2F-D11.0 11.0 12 26 75 2 Picture 1
PM-2F-D12.0 12.0 12 30 75 2 Picture 2
PM-2F-D14.0 14.0 14 32 75 2 Picture 2
PM-2F-D16.0 16.0 16 45 100 2 Picture 2
PM-2F-D18.0 18.0 18 45 100 2 Picture 2
PM-2F-D20.0 20.0 20 45 100 2 Picture 2

 

 

Detailed Product Description:

 

PM= High performance general machining 

 

2F= 2 flute sharp flattened

 

D1.0= Tool diameter 1.0mm 

 

S= Slim shank: diameter 4.0mm

 

Number of teeth: 2 Flutes

 

End tooth type of mills: 2-flute flattened end mills with straight shank

 

Cutting diameter tolerance: D </= 12 0~-0.020 

 

                                            D<12 0~-0.030

 

Coated:  NaNo AITiN coating

 

Helical angle: 30 degree

 

Machining operation: PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series 1

 

a. Side face: Flattened end mills for side machining

 

b. Step shoulder: Flattened end mills for shoulder machining

 

c. Straight slot: Flattened end mills for deep slot machining

 

Applicable workpiece material:

 

1. Very suitable for carbon steel , alloy steel, Pre-hardened steel ,hardened steel with 40HRC/50HRC/55HRC, cast iron, nodular cast iron

 

 2. Suitable for  stainless steel, Tianium alloy, heat resistant alloy 

 

 

Advantage of high-performance general machining end mills

 

1. Optimized geometry, improves chip removal and chip forming with reduced cutting force.

 PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series 2

2. Higher feed rates and improved metal removal rate for efficient machining, due to high stability of cutting edge and rigid tool structure.

 

 

Tool diameter: Ø6.0mm

Tool type: a) PM-4E-D6.0 

                b) Tool from overseas manufacturer                                                 

Machine tool: Mikron UCP 1000

Workpiece material: NAK80(40HRC)

Cooling system: air blow

Machining operation: side milling (down milling)

Cutting parameters: Vc=100m/min

                                  ap=9mm, ae=0.6mm

                                  Fz=0.4mm~0.16mm

PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series 3

3. With excellent wear resistance and toughness, high wear resistance and breakage resistance is achieved even during high performance milling.

 

PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series 4

Tool type: PM-4E-D6.0                                     Radial cutting depth: ae=0.6mm

Diameter: Ø6.0mm                                           Cutting stype: side milling( down milling)

Workpiece material: NAK80(40HRC)               Cooling system: air blow                                               

Rotating speed: 5300r/min(100m/min)             Machine tool: MIKRON UCP1000

Feed speed: 1696mm/min(0.32mm/r)              Tool overhang: 22mm

Axial cutting depth: ap=9mm

 

Machining results

PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series 5 

 

Conclusion: compared with other tools manufacturer, PM series has better breakage resistance.

 

 

The application status of PM-4E-D6.0-G in high speed milling.

 

Tool type: PM-4E-D6.0-G

Diameter: Ø6.0mm

Workpiece material: NAK80(40HRC)                               PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series 6

Rotating speed:13260r/min(250m/min)

Feed speed: 2652mm/min(0.2mm/r)

Axial cutting depth: ap=6mm                                    

Radial cutting depth: ap=0.3mm

Cutting style: side milling( down milling)

Cooling system: air blow

Machine tool: MIKRON HSM800

Tool overhang: 22mm

 

 

 

High efficiency machining alloy steel of PM-4E-D8.0.

PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series 7

Machine tool: MIKRON UCP1000

Tool holder: HSK63-A Workpiece material: alloy steel    

Cutting speed: 100(m/min)                                                      

Feed rate per tooth: 0.04(mm/tooth)                                           

Axial cutting depth: 8(mm)

Radial cutting width(mm): changing, Maximum at full cutting     

Cooling system: Emulsified liquid

Milling style: Contour following

Tool overhang: 30mm         

 

                                                

 

 

End mills series of sharp and corner protection type

 

The characteristic of corner protection end mill:

 

1) It's suitable for bad cutting condition or hardness material machining.

2) High cutting edge strength and breakage resistance.

3) The degree of nose sharpness is reduced, the vestiage is left.

PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series 8

 

The characteristic of sharp end mill:

 

1) True 90 degree angle is obtained without material remaining in the corner.

2) The corner part is sharp, it is applicable in finishing or soft material machining. Especially, it is usually used in machining of non-ferrous material such as AI.

PM - 2F - D1.0S Miniature Carbide End Mills High Performance General Milling PM Series 9

 

 

 

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Contact Person: Lynn

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