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Great Performance High Speed End Mill General Milling PM Series Flute End Mill

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Great Performance High Speed End Mill General Milling PM Series Flute End Mill

Great Performance High Speed End Mill General Milling PM Series Flute End Mill
Great Performance High Speed End Mill General Milling PM Series Flute End Mill Great Performance High Speed End Mill General Milling PM Series Flute End Mill Great Performance High Speed End Mill General Milling PM Series Flute End Mill Great Performance High Speed End Mill General Milling PM Series Flute End Mill

Large Image :  Great Performance High Speed End Mill General Milling PM Series Flute End Mill

Product Details:

Place of Origin: Hunan China
Brand Name: SHIELD
Certification: ISO9001:2008
Model Number: PM-4E-G

Payment & Shipping Terms:

Minimum Order Quantity: 10pcs
Price: Negotiable
Packaging Details: Plastic box packed for each pieces, carton boxes outside
Delivery Time: 5-35 workdays after received the payment
Payment Terms: L/C D/A D/P T/T
Supply Ability: 500,000 per month
Detailed Product Description
Product Name: High-performance General Milling PM Series Material: WC: 0.6μm Grain Size 12.0% Co
Type: 4-flute Flattened End Mills With Straight Shank Diameter: 1-20mm
Overlength: 50-100mm Flute: 4-flute
Coating: NaNo AlTiN HRC: 40/50/55
Suitable For: Carbon Steel, Alloy Steel, Hardened Steel, Stainless Steel , Cast Iron, Nodular Cast Iron, Titanium Alloy, Heat Resistant Alloy Application: Wide Application, Very Suitable For Side Milling
High Light:

micro grain carbide end mill

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high performance carbide end mills

 

4-Flute  flattened end mills with straight shank

 

High-performance general milling PM series

 

Great Performance High Speed End Mill General Milling PM Series Flute End Mill 0

 

 

 

Type Basic dimension(mm) Number of teeth Z Geometry
  D d H L    
PM-4E-D1.0S-G 1.0 4 3 50 4 Picture 1
PM-4E-D1.5S-G 1.5 4 4 50 4 Picture 1
PM-4E-D2.0S-G 2.0 4 6 50 4 Picture 1
PM-4E-D2.5S-G 2.5 4 8 50 4 Picture 1
PM-4E-D3.0S-G 3.0 4 8 50 4 Picture 1
PM-4E-D4.0S-G 4.0 4 11 50 4 Picture 2
PM-4E-D1.0-G 1.0 6 3 50 4 Picture 1
PM-4E-D1.5-G 1.5 6 4 50 4 Picture 1
PM-4E-D2.0-G 2.0 6 6 50 4 Picture 1
PM-4E-D2.5-G 2.5 6 8 50 4 Picture 1
PM-4E-D3.0-G 3.0 6 8 50 4 Picture 1
PM-4E-D3.5-G 3.5 6 10 50 4 Picture 1
PM-4E-D4.0-G 4.0 6 11 50 4 Picture 1
PM-4E-D4.5-G 4.5 6 11 50 4 Picture 1
PM-4E-D5.0-G 5.0 6 13 50 4 Picture 1
PM-4E-D5.5-G 5.5 6 16 50 4 Picture 1
PM-4E-D6.0-G 6.0 6 16 50 4 Picture 2
PM-4E-D7.0-G 7.0 8 20 60 4 Picture 1
PM-4E-D8.0-G 8.0 8 20 60 4 Picture 2
PM-4E-D9.0-G 9.0 10 22 75 4 Picture 1
PM-4E-D10.0-G 10.0 10 25 75 4 Picture 2
PM-4E-D11.0-G 11.0 12 26 75 4 Picture 1
PM-4E-D12.0-G 12.0 12 30 75 4 Picture 2
PM-4E-D14.0-G 14.0 14 32 75 4 Picture 2
PM-4E-D16.0-G 16.0 16 45 100 4 Picture 2
PM-4E-D18.0-G 18.0 18 45 100 4 Picture 2
PM-4E-D20.0-G 20.0 20 45 100 4 Picture 2

 

 

Detailed Product Description:

 

PM= High performance general machining 

 

4E= 4 flute corner protection flattened

 

D1.0= Tool diameter 1.0mm 

 

S= Slim shank d4.0

 

G=30 Degree taper 4-flute flattened end mills

 

Number of teeth: 4 Flutes

 

End tooth type of mills: 4-flute corner protection flattened end mills with straight shank

 

Cutting diameter tolerance: D </= 12 0~-0.020 

 

                                            D<12 0~-0.030

 

Coated:  NaNo AITiN coating

 

Helical angle: 30 degree

 

Machining operation: Great Performance High Speed End Mill General Milling PM Series Flute End Mill 1

 

a. Side face: Flattened end mills for side machining

 

b. Step shoulder: Flattened end mills for shoulder machining

 

c. Straight slot: Flattened end mills for deep slot machining

 

Applicable workpiece material:

 

1. Very suitable for carbon steel , alloy steel, Pre-hardened steel ,hardened steel with 40HRC/50HRC/55HRC, cast iron, nodular cast iron

 

 2. Suitable for  stainless steel, Tianium alloy, heat resistant alloy 

 

 

Advantage of high-performance general machining end mills

 

1. Optimized geometry, improves chip removal and chip forming with reduced cutting force.

 Great Performance High Speed End Mill General Milling PM Series Flute End Mill 2

2. Higher feed rates and improved metal removal rate for efficient machining, due to high stability of cutting edge and rigid tool structure.

 

 

Tool diameter: Ø6.0mm

Tool type: a) PM-4E-D6.0 

                b) Tool from overseas manufacturer                                                 

Machine tool: Mikron UCP 1000

Workpiece material: NAK80(40HRC)

Cooling system: air blow

Machining operation: side milling (down milling)

Cutting parameters: Vc=100m/min

                                  ap=9mm, ae=0.6mm

                                  Fz=0.4mm~0.16mm

Great Performance High Speed End Mill General Milling PM Series Flute End Mill 3

3. With excellent wear resistance and toughness, high wear resistance and breakage resistance is achieved even during high performance milling.

 

Great Performance High Speed End Mill General Milling PM Series Flute End Mill 4

Tool type: PM-4E-D6.0                                     Radial cutting depth: ae=0.6mm

Diameter: Ø6.0mm                                           Cutting stype: side milling( down milling)

Workpiece material: NAK80(40HRC)               Cooling system: air blow                                               

Rotating speed: 5300r/min(100m/min)             Machine tool: MIKRON UCP1000

Feed speed: 1696mm/min(0.32mm/r)              Tool overhang: 22mm

Axial cutting depth: ap=9mm

 

Machining results

Great Performance High Speed End Mill General Milling PM Series Flute End Mill 5 

 

Conclusion: compared with other tools manufacturer, PM series has better breakage resistance.

 

 

The application status of PM-4E-D6.0-G in high speed milling.

 

Tool type: PM-4E-D6.0-G

Diameter: Ø6.0mm

Workpiece material: NAK80(40HRC)                               Great Performance High Speed End Mill General Milling PM Series Flute End Mill 6

Rotating speed:13260r/min(250m/min)

Feed speed: 2652mm/min(0.2mm/r)

Axial cutting depth: ap=6mm                                    

Radial cutting depth: ap=0.3mm

Cutting style: side milling( down milling)

Cooling system: air blow

Machine tool: MIKRON HSM800

Tool overhang: 22mm

 

 

 

High efficiency machining alloy steel of PM-4E-D8.0.

Great Performance High Speed End Mill General Milling PM Series Flute End Mill 7

Machine tool: MIKRON UCP1000

Tool holder: HSK63-A Workpiece material: alloy steel    

Cutting speed: 100(m/min)                                                      

Feed rate per tooth: 0.04(mm/tooth)                                           

Axial cutting depth: 8(mm)

Radial cutting width(mm): changing, Maximum at full cutting     

Cooling system: Emulsified liquid

Milling style: Contour following

Tool overhang: 30mm         

 

                                                

 

 

End mills series of sharp and corner protection type

 

The characteristic of corner protection end mill:

 

1) It's suitable for bad cutting condition or hardness material machining.

2) High cutting edge strength and breakage resistance.

3) The degree of nose sharpness is reduced, the vestiage is left.

Great Performance High Speed End Mill General Milling PM Series Flute End Mill 8

 

The characteristic of sharp end mill:

 

1) True 90 degree angle is obtained without material remaining in the corner.

2) The corner part is sharp, it is applicable in finishing or soft material machining. Especially, it is usually used in machining of non-ferrous material such as AI.

Great Performance High Speed End Mill General Milling PM Series Flute End Mill 9

 

Two kind of cutting nose being used in side face milling of NAK80(40HRC)

 

Machine tool: MIKRON UCP1000

 

Tool holder: HSK63-A

 

Workpiece material: NAK80(40HRC)

 

Cutting speed: 100(m/min)(5300r/min)

Great Performance High Speed End Mill General Milling PM Series Flute End Mill 10

Feed rate per tooth: 0.04-0.016(mm/tooth)

 

Axial cutting depth: 9(mm)

 

Radial cutting width: 0.6(mm)

 

Cooling system: air blow

 

Milling style: side milling ( down milling)

 

Tool overhang: 22(mm)

 

                                        Tool abrasion when machining NAK80(HRC40)

 

Great Performance High Speed End Mill General Milling PM Series Flute End Mill 11

 

Contact Details
Benemetal Material Technology Co.,Ltd

Contact Person: Lynn

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