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Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN

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Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN

Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN
Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN

Large Image :  Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN

Product Details:

Place of Origin: Hunan China
Brand Name: SHIELD
Certification: ISO9001:2008
Model Number: PM-4FL-G SERIES

Payment & Shipping Terms:

Minimum Order Quantity: 10pcs
Price: Negotiable
Packaging Details: Plastic box packed for each pieces, carton boxes outside
Delivery Time: 5-35 workdays after received the payment
Payment Terms: L/C D/A D/P T/T
Supply Ability: 500,000 per month
Detailed Product Description
Product Name: High-performance General Milling PM Series Material: WC: 0.6μm Grain Size 12.0% Co
Type: 4-flute Sharp Flattened End Mills With Straight Shank Diameter: 3-20mm
Overlength: 75-150mm Flute: 4-flute
Coating: NaNo AlTiN HRC: 40/50/55
Suitable For: Carbon Steel, Alloy Steel, Hardened Steel, Stainless Steel , Cast Iron, Nodular Cast Iron, Titanium Alloy, Heat Resistant Alloy Feature: PM-4FL-G Series With Long Cutting Edge
High Light:

micro grain carbide end mill

,

high performance carbide end mills

 

4-Flute corner protection flattened end mills with straight shank and long cutting 

 

High-performance general milling PM series

 

 

Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 0

 

 

Type Basic dimension(mm) Number of teeth Z Geometry
  D d H L    
PM-4FL-D3.0-G 3.0 6 12 75 4 Picture 1
PM-4FL-D4.0-G 4.0 6 15 75 4 Picture 1
PM-4FL-D5.0-G 5.0 6 20 75 4 Picture 1
PM-4FL-D6.0-G 6.0 6 20 75 4 Picture 2
PM-4FL-D8.0-G 8.0 8 25 100 4 Picture 2
PM-4FL-D10.0-G 10.0 10 30 100 4 Picture 2
PM-4FL-D12.0-G 12.0 12 35 100 4 Picture 2
PM-4FL-D14.0-G 14.0 14 40 100 4 Picture 2
PM-4FL-D16.0-G 16.0 16 50 150 4 Picture 2
PM-4FL-D20.0-G 20.0 20 55 150 4 Picture 2

 

 

Detailed Product Description:

 

PM= High performance general machining 

 

4FL= 4 flute sharp flattened and long cutting edge

 

D3.0= Tool diameter 3.0mm 

 

G=30 Degree taper 4-flute flattened end mills and long cutting edge

 

Number of teeth: 4 Flutes

 

End tooth type of mills: 4-flute sharp flattened end mills with straight shank and long cutting edge

 

Cutting diameter tolerance: D </= 12 (0~-0.020mm)

 

                                            D<12 (0~-0.030mm)

 

Coated:  NaNo AITiN coating

 

Helical angle: 30 degree

 

Machining operation: Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 1

 

a. Side face: Flattened end mills for side machining

 

b. Step shoulder: Flattened end mills for shoulder machining

 

c. Straight slot: Flattened end mills for deep slot machining

 

Applicable workpiece material:

 

1. Very suitable for carbon steel , alloy steel, Pre-hardened steel ,hardened steel with 40HRC/50HRC/55HRC, cast iron, nodular cast iron

 

 2. Suitable for  stainless steel, Tianium alloy, heat resistant alloy 

 

 

Advantage of high-performance general machining end mills

 

1. Optimized geometry, improves chip removal and chip forming with reduced cutting force.

 Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 2

2. Higher feed rates and improved metal removal rate for efficient machining, due to high stability of cutting edge and rigid tool structure.

 

 

Tool diameter: Ø6.0mm

Tool type: a) PM-4E-D6.0 

                b) Tool from overseas manufacturer                                                 

Machine tool: Mikron UCP 1000

Workpiece material: NAK80(40HRC)

Cooling system: air blow

Machining operation: side milling (down milling)

Cutting parameters: Vc=100m/min

                                  ap=9mm, ae=0.6mm

                                  Fz=0.4mm~0.16mm

Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 3

3. With excellent wear resistance and toughness, high wear resistance and breakage resistance is achieved even during high performance milling.

 

Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 4

Tool type: PM-4E-D6.0                                     Radial cutting depth: ae=0.6mm

Diameter: Ø6.0mm                                           Cutting stype: side milling( down milling)

Workpiece material: NAK80(40HRC)               Cooling system: air blow                                               

Rotating speed: 5300r/min(100m/min)             Machine tool: MIKRON UCP1000

Feed speed: 1696mm/min(0.32mm/r)              Tool overhang: 22mm

Axial cutting depth: ap=9mm

 

Machining results

Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 5 

 

Conclusion: compared with other tools manufacturer, PM series has better breakage resistance.

 

 

The application status of PM-4E-D6.0-G in high speed milling.

 

Tool type: PM-4E-D6.0-G

Diameter: Ø6.0mm

Workpiece material: NAK80(40HRC)                               Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 6

Rotating speed:13260r/min(250m/min)

Feed speed: 2652mm/min(0.2mm/r)

Axial cutting depth: ap=6mm                                    

Radial cutting depth: ap=0.3mm

Cutting style: side milling( down milling)

Cooling system: air blow

Machine tool: MIKRON HSM800

Tool overhang: 22mm

 

 

 

High efficiency machining alloy steel of PM-4E-D8.0.

Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 7

Machine tool: MIKRON UCP1000

Tool holder: HSK63-A Workpiece material: alloy steel    

Cutting speed: 100(m/min)                                                      

Feed rate per tooth: 0.04(mm/tooth)                                           

Axial cutting depth: 8(mm)

Radial cutting width(mm): changing, Maximum at full cutting     

Cooling system: Emulsified liquid

Milling style: Contour following

Tool overhang: 30mm         

 

                                                

 

 

End mills series of sharp and corner protection type

 

The characteristic of corner protection end mill:

 

1) It's suitable for bad cutting condition or hardness material machining.

2) High cutting edge strength and breakage resistance.

3) The degree of nose sharpness is reduced, the vestiage is left.

Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 8

 

The characteristic of sharp end mill:

 

1) True 90 degree angle is obtained without material remaining in the corner.

2) The corner part is sharp, it is applicable in finishing or soft material machining. Especially, it is usually used in machining of non-ferrous material such as AI.

Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 9

 

Two kind of cutting nose being used in side face milling of NAK80(40HRC)

 

Machine tool: MIKRON UCP1000

 

Tool holder: HSK63-A

 

Workpiece material: NAK80(40HRC)

 

Cutting speed: 100(m/min)(5300r/min)

Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 10

Feed rate per tooth: 0.04-0.016(mm/tooth)

 

Axial cutting depth: 9(mm)

 

Radial cutting width: 0.6(mm)

 

Cooling system: air blow

 

Milling style: side milling ( down milling)

 

Tool overhang: 22(mm)

 

                                        Tool abrasion when machining NAK80(HRC40)

 

Durable Straight Shank 4 Flute Carbide End Mill PM - 4FL - G Series NaNo TiAIN 11

 

Contact Details
Benemetal Material Technology Co.,Ltd

Contact Person: Lynn

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